How to build formwork

Mr. HowToSpecialist December 14, 2011 Comments Off
How to build formwork

This article is about how to build a formwork for the foundation of a house, a garage or other constructions, but you can also use these techniques to pour large spans of concrete, such as patios or decks. Building a formwork for concrete is not a complex job, but you have to work patiently and with great care, otherwise you won’t be able to pour concrete in a professional manner. There is a strong misconception, that anything that cannot be seen is unimportant. Nothing can be more false and we will show you in this step by step diy guide, how important is to build a proper formwork for a concrete foundation. Consequently, you have to follow our guidelines and to use only the best materials and tools, especially if you are unexperienced. In addition we recommend you to hire a qualified professional, because this is one of the things we cannot play with.


Building the foundation of your house is essential for its durability so make sure you hire a qualified engineer to determine the amount of the rebars you have to use, and the depth of your foundation. You have to find these details in the foundation plans, so make sure you observe them, otherwise you risk getting a serious fine or building an unsafe house. Nevertheless, the first stage of building a concrete foundation, is to learn how to dig a foundation.

In order to build a rigid form, you have to use 2×10 wooden boards and to secure them with 2×4 braces. We can assure you from our experience, that doing a poor job will influence directly the quality and durability of your foundation, therefore follow our tips to get the job done in a professional manner. The concrete will exert a great force towards the wooden form, therefore you have to secure it with strong braces. In addition, make sure there are no visible gaps between the wooden boards, as the concrete juice might leak through them.

Building the form for your house foundation is an ideal opportunity to install the polystyrene sheet insulation. Therefore, study the local codes and choose the sheets which satisfy both your needs and comply with the local code. Use a handsaw to cut the sheets, whenever you need to adjust their dimensions. Work with great care and follow the house plans, if you want to obtain a professional result.

 

In order to build formwork for foundation, you need the following:

Materials:

  • 1×4 wood boards for building the formworks
  • 2×4 wood stakes to lock into position the formwork for concrete
  • 2×4 lumber for securing the forms
  • nails/wood screws to fasten the formwork
  • polystyrene sheets to insulate the foundation (optional)

Tools:

  • safety gloves, glasses
  • measuring tape, carpentry pencil, l-square
  • circular saw/jigsaw to build the formwork
  • hammer

Tips:

  • use boots, as not to get your cloths and skin dirty with concrete
  • clean thoroughly your tools after you have finished the project
  • wear protective glasses and gloves, to avoid possible injuries

Time

  • few hours up to a day, according to the surface of your foundation and the number of workers

 

Installing the rebar structure in foundation

Installing the rebar structure in the foundation trenches

Installing the rebar structure in the foundation trenches

The first step of this project is to install the rebar structure in the foundation trenches. Nevertheless, there are cases in which you might not install such a complex rebar structure (in the case of light constructions, large spans of concrete).

 

Smart tip:  first you have to connect all rebar beams together above the foundation trenches. Consequently, use 2×4 lumber every 2′ over the trenches, to make sure they will support the weight of the rebar structure.

Rebar beams in the foundation

Rebar beams in the foundation

After you have connected properly the rebar beams, you have to set the whole structure on the bottom of the foundation. Consequently, you have to pull out all the 2×4 boards (on which sits the rebar structure), one by one, until the reinforcing structure falls in the foundation.

Smart tip:  check one more time if the connections between the rebar structure are made properly, otherwise the foundation won’t support the weight of the house.

Rebar structure joint

Rebar structure joint

In this image, you can see a close-up with a rebar structure joint. You should notice that the joint is rigid and secured properly with wire. Make sure the reinforcing beams are aligned properly, as the walls will be build exactly over them. If the reinforcing beams aren’t done properly, the walls of your house won’t be supported properly.

Smart tip:  during the construction of your foundation, the process must be supervised by a qualified professional in this field.

Formwork for foundation

Formwork for foundation

After you made sure the reinforcing structure is made properly and aligned according to foundation plans, you have to build the formwork as to be able to pour in concrete.

 

Smart tip:  the formwork must be built in a professional manner, as it will have to support huge forces while you pour in concrete.

 

 

Building the formwork for a concrete foundation

Building formwork

Building formwork

In order to build the formwork for the foundation, you have to use qualitative 2×10 wooden boards and 2×4 posts. Consequently, you have to read the foundation plans, to see the height of the foundation elevation from the ground. Next you have to build the formwork panels, as you can see in the image.

Smart tip: when fastening the 2×4 pegs, you should use a l-square to make sure they plumb. The plugs must be fastened every 2′, by using nails.

Securing formwork with braces

Securing formwork with braces

In order to secure the formwork, you have to install braces over the pegs. Consequently, at one end you should fasten the braces to the pegs, with screws/nails, while at the other end you have to fit it into ground for at least 1’/30 cm.

Smart tip: when installing the formwork, you have to use a spirit level, as to make sure its is plumb. In addition, if you have to connect more formwork panels together, you have to use string lines, to make sure they are aligned.

Securing the formwork

Securing the formwork

Next, after you have installed the formwork, you should verify if it is rigid and secured properly with braces.  In addition, you could fasten the interior formwork to the exterior formwork, by installing 2×4 lumber every 2′, as you can see in the image.

Smart tip:  for a proper isolation of the foundation, you could install polystyrene sheets (4”/10 cm thick) along the exterior perimeter of the trenches. In this way, during winters, the inside temperature wont drop due to a cold flooring.

Securing the formwork with 2x2 lumber

Securing the formwork with 2×2 lumber

In this image you can see a close-up with the formwork, as well with the reinforcing bars. You should be able to notice that the rebar beams are aligned properly, and that the formork is plumb and rigid, due to the braces and pegs we have previously installed.

Building a form for a foundation is a very serious project, so you have to be supervised by a qualified professional. In addition, remember that you have to comply with the local codes and construction regulation, otherwise you expose yourself to a great danger.

 

Remember that our article has only an informative purpose, to make you familiarized with the process of building formwork for a concrete foundation. We don’t assume any responsibility for your actions nor we claim that this is the way things should be done. On the contrary, we only show you the way we work in some cases.

Pouring concrete in the formwork

Pouring concrete in the formwork

After you have checked the rigidity of the foundation formwork and made sure it is aligned and plumb, you have to pour in concrete . You could pour in concrete in many ways: you can prepare it by using a power mixer and transport it with a wheelbarrow, you could pour it in directly from the concrete truck or you can use a pomp and 4” hoses.

If the location is inaccessible for the concrete truck, as to pour the concrete directly, you also have to rent a pomp  for concrete. Afterwards, you should several hoses to the pomp, to have access to the formwork. After you have poured concrete in the foundation, you have to use a concrete vibrator, to make sure there are no air pockets left. In most of the cases, the company which delivers the concrete will also give you a concrete vibrator, but there are situations when you have to rent the tool.

Learn more about how to pour a concrete foundation.

 

Thank you for reading our article on how to build a formwork for a concrete foundation, and we recommend you to share our project with your friends using the social media widgets.

 Related projects: 

 How to dig a foundation 

 How to pour a concrete foundation 

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